Sunday, May 17, 2009

Sliding Noise from Rear R/H Wheel

Mileage: 104700 KM

Lifted up and tried rotating wheel without any resistance but rubbing noise at certain interval.

On monitoring.

Thursday, May 7, 2009

Power Window Repair

Mileage: 104400 KM

Volkswagen fixed both sides window regulators for front side and they are working well.

Repair of Broken R/H Side-view Mirror Housing




Mileage: 104400 KM

Safety Equipment: Goggle and Rubber Glove


Used Bond: Ultra Bond Plastic Bonder of Permatex (Any plastic including Polyethylene and Polypropylene)




Apply Activator on both surfaces and wait 20 seconds for it dry up.




Apply bonder on one side only sparingly and press parts together for 30 seconds.




Allow 12 hours for full strength.






Sunday, May 3, 2009

Fluid Change for Hydraulic Clutch System









Mileage: 104200 KM




Used Tools:


Safety Goggle
Rubber Glove
11 MM Combination Wrench
Bleeder Pump
Syringe
Collecting bottle
Funnel made by recycled bottle
Life's Isopropanol 99% (Isopropyl Alcohol 99%) (Shoppers Drug Mart)
Clean rags
Brake Fluid from VW

Procedures:
Wear safety goggle and safety rubber glove first.
Hook up bleeder adapter onto brake fluid reservoir cap.
Pressurize it upto 10-13 psi and see if any leak.
If no leak, reliefe the bleeder and fill up the bleeder with 500 ML of brake fluid .
Pressurize it up to 10-13 psi (Maximum 15 psi).
Crack the bleeder loosen on the slave cylinder and open slowly and let it flow solidly
without bubbles for about 100 ML and close it quickly and press clutch 15 times.
Then bleed another 50 ML of fluid with laminar flow and close it quickly.
Relief pressure and disconnect the adapter from fluid reservoir.
Remove collecting bottle carefully. Put rubber protection cap on the bleeder.
Test clutch operation and see if shift is working properly.
Put the gear into the 2nd with emergency brake while engine being run and
release clutch pedal slowly and see if engine rpm drops and engine becomes
stalled. If it is OK, take a spin around the neibourhood.